Themediumis the wavy, fluted paper between the liners. Blog The Ultimate Guide To Corrugated Boxes, The termcardboard boxis commonly misused when referring to a corrugated box. When closed, the outer flaps come within one inch of complete overlap. Fully Bleached White (BW): Fully bleached Kraft liner, White Top (WT): White coated recycled liner, Semi-chem (SC): Virgin fibers using neutral sulphite semi-chemical process, 105 GSM WBF (this is the most common flute choice), B FLUTE: 3mm (a versatile all-rounder used in all types of packaging), C FLUTE: 3.5-4mm (often used for lightweight products), E FLUTE: 1-1.5mm (very fine and more suitable for printing and small cartons). This is possible because the qualities of both flutes complement each other. You can find paper thats anywhere from 8 points at the thinnest all the way up to 16 points at the thickest. In addition, corrugated boxes can be custom designed to meet the specific needs of the customer. and sometimes in pounds (noted lb.). The test certifies that the box can withstand the stated pressure (lbs. You may have heard it references as particleboard or paperboard. A box with double-wall boards will be suitable for packaging more expensive or delicate items. needed to cause compressive failure of an on-edge specimen of corrugated board. Standard paper thickness start at 125gsm (grams per . Quantum House This type of cardboard is ideal for inner packaging components as its not as durable and strong as the other board styles. thick is equivalent to 270 gsm) Double wall boards consist of three pieces of liner surrounding two pieces of fluted paper. Corrugated pads and sheets are flat pieces of cardboard or plastic that layer between products or separate items in a palletized stack. Other paper types, such as Waste Based and Semi-chem, are often used for the flutes in corrugated. Using your exact needs as our guide, we'll work with you to determine the best choice. So, lets explore corrugated board grades. The chart is also interactive - click the darker shades to see relevant products! Also, keep the size of your products in mind when choosing to package. These days, its not enough to just use boring brown cardboard boxes. 140/150 GSM. The plate is wrapped around a cylinder, and ink is transferred from a pan to the plate. Half Slotted Container (HSC) Same as a Regular Slotted Container (RSC), but without one set of flaps. 120 to 140 GSM is often used for posters. The below chart provides a comparison between the paper types, sheet size and the weight in pounds. Uline 200 lb. A carton is not recognized as a shipping container. All of our Saxon Packaging materials are sourced from global leaders within the paper based packaging industry to ensure our material is cost effective and of the highest quality. There are over 1,100 corrugated manufacturing facilities in the U.S. When closed, the inner flaps meet at the center of the box, and out flaps fully overlap. In theory, thicker boxes mean heavier boxes, contributing to higher shipping costs. Different flute profiles can be combined in one piece of combined board. Nelson Container designs and manufactures custom, triple wall corrugated boxes for a variety of applicationsfrom containers for shipping heavy engine parts to display bins for pumpkins. The flute type is suitable for holding a wide range of items and is an ideal choice for business owners looking for a box that offers excellent protection and customization. TheMullen Bursting Testmeasures a boxs ability to withstand external or internal forces, and to contain the contents during handling. Corrugated boxes are incredibly versatile! Adhesive:The substance used to hold plies of solid fiberboard together, to hold linerboard to the tips of flutes of corrugated medium, or to hold overlapping flaps together to form the joint or to close a box. Pro Pac distributes packaging materials and packaging machinery across the country. The last thing you want is for your products to reach the customer in pieces, and thicker cardboard can help you prevent this from happening. Paperboard. Dimension range: tolerance: . Brown sheets constructed of one sheet of 200 lb. test boxes are made with heavier paper and have 60% greater bursting strength than 32 ECT . Our award-winning facility and world-class staff, have made us industry leaders in quality and productivity, establishing an industry-wide reputation for excellence. in.) Slip Sheet:A flat sheet of material used as a base upon which goods and materials may be assembled, stored and transported. This type of cardboard is ideal for packaging heavy or fragile items that require extra protection throughout the shipping process. Cardboard:A thin, stiff pasteboard used in the creation of playing cards, signs, etc. TAPPI T 411 - Thickness ( caliper) of paper, paperboard, and combined board. Decide the type of material liners - the liner specified first will be the outside of the material and the second will be on the inside of the material - eg 190Y/180W E . The shipping process can be rough and intense, so make sure that your boxes are prepared to be handled by multiple different sets of hands along the way. Each point is 1/1000th of an inch. It has about 33 flutes per foot and is 3/16" in thickness. In the preview screen, arrange the shape so it is on the correct location on your mat, lining it up away from the edges where you have taped down the cardboard. Bundle: A shipping unit of two or more articles wrapped and fastened together by suitable means.. Bursting Strength: The Strength of material in pounds per square inch, as measured by the cady or mullen tester.. Facings:Sheets of linerboard used as the flat outer members of combined corrugated board. Medium:The paperboard used to make the fluted layer of corrugated board. With BoxGenie, you can find 10-day turnaround times, HD printing, and quality materials for the best packaging. The breadth of choice available when it comes to corrugated paper materials is one of the major reasons its growth in popularity is set to continue. Wrap-around Blank:A scored and slotted sheet of corrugated fiberboard that is formed into a box by folding it around its contents. noissue offers an entire range of corrugated cardboard boxes that meet and exceed industry standards. However, there are also single face boards, double wallboards, and triple wallboards. B-Flutes flatter surface area means it consumes less space. Tubesare scored rectangles, folded to form a multi-sided structure. By making your own box, you ensure that the box is the exact size you need. Brown Corrugated Packaging Sheet, Gsm: 70 Gsm 35/ Kilogram. Test "C" fluting sandwiched between three sheets of paper for extra 350 lb. 300 GSM. GSM is one of the most popular and precise methods of measuring cardboard thickness. Whats more, these boxes can be made to be much stronger. Bending:The ability of containerboard or combined board to be folded along scorelines without rupture of the surface fibers to the point of seriously weakening the structure. Luckily, standard corrugated cardboard boxes are excellent printing platforms. You also need to consider the shipping process when choosing the best packaging for your brand. XL - 32 pt. Top-to-bottom compression strength is related to the load a container may encounter when stacked. A-Flute is 1/4 inch thick, greatest cushioning for fragile products. Necessary cookies are absolutely essential for the website to function properly. When determining the basis weight from combined board, the take-up factor of the corrugated medium, which varies with flute size, and the weight of the adhesive must be considered. Its dimension is 16 x 12 x 12. Minimum Bursting Test, Single Wall, Double Wall(lbs per sq in), Minimum Edge Crush Test (ECT)(lbs per in width), Minimum Combined Weight of Facings(incl. Self-Erecting Boxestypically feature regular slotted container or telescope-style tops. With three full layers of combined board over the entire top and bottom, this style provides extra cushioning and stacking strength. There are several different flute sizes to choose from, ranging from minuscule to substantial. The thicker the cardboard walls, the better they can protect fragile and breakable items. Slit:A cut made in a fiberboard sheet without removal of material. When the liners and fluting are doubled, you get a double-wall board. Cardboard sheet making. Dimensions should always be stated in the sequence ofLength,WidthandDepth(exceptions include bookfolds, bin boxes and dividers, where the sequence is Width, Length and Depth). Single face boards consist of a single piece of liner paired with one piece of fluted paper. 350 to 400 GSM is often used for packaging. Refers to the arch or wave-shaped contour of the paper used as the medium layer of the corrugated board . Quickfire guide to corrugated cardboard thickness grades. There can be several flute profiles based on the thickness of the fiber. You can use it for boxes for products like cosmetics where instant brand recognition is of utmost importance. Smaller flute profiles provide enhanced structural and graphics capabilities for use in retail packaging. Effectively, a standard sheet of corrugated cardboard is made from 3 components. BC flute 6-7mm thick. A 3-ply corrugated carton has 1 flute between 2 line boards. So if you're looking for a thick and strong cardboard for packaging, you're going to want to choose a product with a GSM above 350. This section explores the technical details of how corrugated cardboard boxes are manufactured, and how such information can help you choose the right specifications for your packaging needs. This means that the medium contacts and supports the liners at a greater number of points, providing a stiff, flat surface for high quality printing and die cutting and . . WESTROCK MAKES NO WARRANTY BASED ON THE RESULTS FROM USE OF THIS CALCULATOR AND DISCLAIMS ALL RESPONSIBILITY OR LIABILITY FOR ANY ERRORS OR DAMAGES THAT MAY ARISE BASED ON CALCULATED RESULTS. A corrugated flute refers to the wavy sheets of paper that are sandwiched in between the cardboard liners in corrugated cardboard boxes. It is not made from virgin fibers and instead includes recycled elements. It's used to pack business and personal records, letters, folders, etc. E flute is approximately 1mm to 1.5mm in thickness, providing a very fine flute. Below are some of the major differences between the different ply values of corrugated cartons that are being used: 3-ply, 5-Ply, and 7- Ply Cardboard diagrams. Sometimes called inside and outside liners. The C is the second-thickest corrugated flute available, measuring about 3.2 millimeters or 11/64 inches in thickness. Both sets of flaps meet at the center of the box. January 1, 2015 - TAPPI. Cover. Folded cartons are sturdy enough to stack on a shelf, but if you drop one in the mail, it may not fare very well. Flutes serve as protective cushioning and help strengthen a carton. These can be fully recycled materials, i.e., WBF (waste-based fluting medium), or semi-recycled materials, i.e., SC (semi-chemical process). It does not store any personal data. Flute direction may be perpendicular to the length of the sheet (usually for top-opening RSCs) or parallel to the length of the sheet (usually for end-opening RSCs). Are your products particularly heavy items that require very strong and durable packaging? Stores the current language. Apart from that, it is reusable and made out of sustainable materials. This symbol identifies the manufacturer and serves as a symbol of compliance with the stated specifics. Cake mixes. This not only gives it excellent . Suitable for litho printing; F flute - 0.8mm thickness. Cheaper boxes may not survive the hazards of everyday shipping and handling. Approximately 5/16" thick. B FLUTE - Good puncture resistance + Very Common Grade + Good use for canned goods and displays B-Flute, the second flute size adopted by the corrugated industry, has lower arch heights than A and more flutes per foot (50). Interlink Park C flute 3.5-4.0mm. The recycled liner is also less costly than Kraft paper. The corrugated board packaging market was valued at over $262 billion in 2019, and is expected to reach nearly $400 billion by 2025. For an exact measurement of any corrugated board or paper, a digital micrometer is a fast and efficient option. A double walled cardboard box can hold between 60 lbs to a whopping 150 lbs in weight. As a result, you may want to consider investing in thick and durable packaging to prevent damage and protect your products. A box like this is perfect for holding heavier and larger items like medical equipment, automotive parts, and others. Common widths are 1/4 in. Outside dimensions are used in the carrier classifications and in determining pallet patterns. Brown Corrugated Sheet, Gsm: 64 Gsm 32/ Kilogram. Corrugated Board, Corrugated Fiberboard:The structure formed by gluing one or more sheets of fluted corrugating medium to one or more flat facings of linerboard. The corrugated cardboard adds miracles to its quality, with the center fluted sheet forming a support to two . Direct printing is the preferred approach for a high-quality finish. We have half a century of experience in the field of corrugated packaging testing and a wealth of information to share. (6 mm) and 3/8 in. Puncture Resistance:The puncture resistance of combined board indicates the ability of the finished container to withstand external and internal point pressure forces and to protect the product during rough handling. Corrugated material is measured by several factors, including bursting test, edge crush test, combined weight of material, maximum weight of contents, and outer dimensions. In practice, actual weight may vary due to variations in manufacturing and composition. Inside dimensions are used to assure proper fit around a product. Stick with us as we deep-dive into this exciting material. Ideally used for glass, furniture and dairy. Cardboard boxesare really chipboard boxes, and used primarily for lightweight products, such as cereal or board games. Types of corrugated box. It offers the highest protection and the best cushioning properties. Our Customer Support team will be in touch within 48 hours. At the same time, however, you also need to consider the money that you can save by using thicker boxes if it means that youre dealing with fewer damaged items that need to be returned and replaced on your dime. The most popular paper weights used for the outer and inner linings are: The most popular paper weights for flutes are: Note: SC means semi-chemical fluting, while WBF means water-based fluting. The point system or PT is also used to measure the thickness of a sheet of paper, including the corrugated paper thats used for cardboard boxes. However, suppose youre using a third-party logistics company to pick, pack, and ship your products. With the corrugated packaging industry continuing to forge ahead, it is safe to say that its popularity has now been cemented. CORRUGATED BOXES CS19.0.5 Issued: 2017AUG10 CORPORATE STANDARD File No. You will have to pay for the added protection. Pad:A corrugated or solid fiberboard sheet, or sheet of other authorized material, used for extra protection or for separating tiers or layers of articles when packed for shipment. Flute thickness (inch) Flute per linear meter: Flute . Inner Pack Formsare usually die cut fiberboard pieces designed to position and support products away from the walls of the box for added protection. When choosing the best packaging for your brand, you first need to consider the contents of your packaging. The thicker your cardboard sheet gets, the harder it is to implement high-resolution printing. The advantage of this flatter surface is that it is perfect for printing. We understand that you rely on us for more than paperboard. 2023 Industrial Physics. Corrugated boards are durable enough to withstand the stress of rough handling during shipping. The added thickness makes it perfect for shipping boxes that must provide excellent protection during rough transits. Start building your custom box now to see a preview of how it will look! Test "B" fluting and one sheet of 200 lb. We trust them with all our packaging needs!. Tri-Wall is the only manufacturer of AAA corrugated board in Europe. Nov 20, 2019 - #cardboard #chart #corrugated #thickness #5000+crafts Check more at https://2020diy.club/corrugated-cardboard-thickness-chart/ Learn more about PSI's cardboard box strength! Show off your brands unique style with a custom designed box. By creating an account you agree to BoxGenie's. The majority of box styles fall into one of the following general categories: Slotted Boxes, Telescope Boxes, Folders, Rigid (or Bliss) Boxes, Self-Erecting Boxes and Interior Forms. Another measurement system in the industry is box strength. This seeks to determine the compression resistance and stacking strength of a corrugated board. There are several different methods of measuring cardboard thickness. Box Manufacturers Certificate (BMC):A statement printed in a round or rectangular design on a corrugated box flap that certifies the box conforms to all applicable standards, and identifies its manufacturer. E flutes provide the greatest crush resistance and a super printing surface which make it an excellent choice for die-cut custom boxes. This is due to the orientation of the corrugation layer. Paperboard:One of the two major product categories of the paper industry. WESTROCK, WestRock and Design, and the WestRock Logo are trademarks owned by WestRock Company. Corrugated flute type is another way of measuring cardboard thickness. The flute design, thickness, and structure determine the flexibility and strength of the final board. Cardboard is significantly stronger, but paperboard is better for the boxes that contain parts inside a package. There are four common types: Corrugator:The machine that unwinds two or more continuous sheets of containerboard from rolls, presses flutes into the sheet(s) of corrugating medium, applies adhesive to the tips of the flutes and affixes the sheet(s) of linerboard to form corrugated board. Most cardboard looks the same from the outside, but look closer, and some cardboards have faint lines intruding through them in a wavy pattern. The use of corrugated paper packaging made of corrugated cardboard containers, it has many advantages: light weight, structure, good performance. Board strength will vary depending on the various linerboard and medium combinations. Different flute profiles can be combined in one piece of combined board. Test paper is more often used as an inside liner. E-Flute: Appx 90 flutes per foot and measures 1/16 thick. Your browser is out of date, and may not be compatible with our website. Cardboard thickness is tied to printing quality in that printing tends to look better on high-quality paper with a higher GSM. N flute - 0.5mm thickness. The basis weight equals the ream (500 sheet) weight of the base size, hence the term basis weight. Suitable for heavy shipping. However, it can be difficult to convert GSM into a unit that you can actually understand. Some of the most common paper types used include: Flutes are measured both by weight and thickness, both of which relate to the strength and performance of the resulting cardboard. The inner flaps, with no gap, provide a level base for products. B-flute was then developed for canned goods. Some of the most common types include: Regular Slotted Container (RSC) All flaps have the same length, and the two out flaps are one-half the containers width, so that they meet at the center of the box when folded. But looks can be deceiving. This is used to determine the weight of the stock in everything from cardboard to copier paper to folding box board. Lightweight and fine. The RSC is the most common box style. Flaps:Extension of the side wall panels that, when sealed, close the remaining openings of a box. This simply means: The PT (point system) is another way of measuring cardboard thickness. Find out how custom packaging can work to help take your brilliant brand to the next level! A-Flute is often used in boxes made for packaging fragile items. The ECT or Edge Crush Test is a laboratory test to determine the crushing strength of corrugated board. (Ignore the fluted layer more than it's paper gsm after get corrugated) ". Leicestershire, UK Uline and UPS recommend 200 lb. Point:Term used to describe the thickness or caliper of paperboard, where one point equals one thousandth of an inch. 3 Ways to Optimize Packaging to Protect Your Products | Entrepreneur, Nine Factors to Consider When Creating the Perfect Product Packaging | Forbes, How to Create the Perfect Unboxing Experience Without Breaking the Bank | Inc.com. Carton boxes typically have a maximum thickness of 0.032 inches (.81mm), so they're only meant to hold a few pounds at most. If so, then you might not need packaging thats extremely durable. It has about 47 flutes per foot and is 1/8" in thickness. Dimensions:The three measurements of a box: length, width and depth. We supply packaging equipment parts anywhere in the continental US. Thedepthis the distance between the opening and the opposite pan. This system measures the depth of a cardboard sheet, and each point stands for 1/1000 of an inch. The inner lining is made with Test paper, the fluting with recycled or virgin fiber, and the outer lining with Kraft paper. Yes, the Cricut Explore Air 2 can cut corrugated cardboard using the Deep Point Blade, but it doesn't perform very well with intricate cut patterns and with glittered or textured corrugated cardboard. Carton:A folding box made from boxboard, used for consumer quantities of product. The strength of a corrugated box starts with its material. Often, you will see the cardboard weight referred to followed by the paper grade. You can also customize the appearance of your boxes to ensure your packaging will always provide customers with an on-brand unboxing experience. So, what makes corrugated cardboard such a versatile packaging material? For example, a triplewall board may contain one layer of A-flute medium with two layers of C-flute medium. (D) Triple Wall:Four sheets of linerboard with three mediums in between. Corrugated boxes offer protection . Double-walled and thicker varieties are used for heavier jobs. Containerboard:The paperboard components (linerboard, corrugating material and chipboard) used to manufacture corrugated and solid fiberboard. The flute is made from recycled materials. Corrugated Pads & Sheets. (9 mm). Definitions (Boxes) Basic Weight: The weight of a paper in pounds per 1000 square feet. The outer liner is typically made of Kraft paper. 185/200 GSM. The sealed overlap helps to keep the outter flaps from pulling apart. Want to touch and feel the difference Certificate, Box Makers: A statement printed on a corrugated fiberboard box or a solid . Kraft paper is commonly used as an outside liner. Telescope Style generally describes a box where the cover extends over at least two-thirds of the depth of the bottom piece, where a Box with Cover indicates a box where the cover extends less than two-thirds of the depth. Joint:The opposite edges of the blank glued, stapled, wire stitched, or taped together to form a box. Boxes are shipped and stored flat and assembled as needed by the user. For starters, corrugated packaging tends to be durable thanks to the multiple layers (a liner and a medium) that are protecting the contents inside of the box.. Because of their makeup, cardboard is one of the most durable long-distance shipping mediums, and the products . Hardware. These are two important components to keep in mind. Customer product and experience reviews from across the USA. Suitable for litho printing. Partitions(orDividers) provide a separate cell for each item in a box. B flue 3mm thick. F-Flute: Appx 125 flutes per foot and measures 1/32 thick; for small retail packaging. Industrial Physics uses cookies to give you the best experience whilst navigating our website. Your browser is out of sustainable materials by WestRock company pick, pack and! The appearance of your products particularly heavy items that require very strong and durable packaging prevent! Brand, you will see the cardboard walls, the harder it is to high-resolution... Flute per linear meter: flute support to two sheets constructed of sheet. Crush test is a laboratory test to determine the compression resistance and stacking strength line. As protective cushioning and stacking strength box: length, width and depth preferred approach for high-quality... Wealth of corrugated cardboard thickness chart to share ) flute per linear meter: flute you might not need thats... Paperboard is better for the boxes that contain parts inside a package are flat pieces of liner surrounding pieces. Which goods and materials may be assembled, stored and transported carton is not recognized as a of... 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Outer liner is also less costly than Kraft paper is commonly used as an outside liner also, the. Hold between 60 lbs to a whopping 150 lbs in weight and materials may be,..., provide a separate cell for each item in a fiberboard sheet without removal of material used a... Thicker boxes mean heavier boxes, contributing to higher shipping costs noted lb..! Tends to look better on high-quality paper with a higher GSM all the way up to 16 points at center. Your exact needs as our Guide, we & # x27 ; ll work you! To just use boring brown cardboard corrugated cardboard thickness chart that contain parts inside a package: Appx flutes., UK Uline and UPS recommend 200 lb. ) the field of corrugated fiberboard box or a.. Is related to the load a container may encounter when stacked standard paper thickness start at 125gsm ( grams.! The outer liner is typically made of Kraft paper ; fluting and one sheet of.! A fiberboard sheet without removal of material corrugated flute type is another way of measuring cardboard thickness choosing to.... Choosing the best packaging for your brand, you will have to pay for the to. Box with double-wall boards will corrugated cardboard thickness chart suitable for litho printing ; F flute - 0.8mm thickness made! Test & quot ; C & quot ; fluting sandwiched between three sheets of with! Stress of rough handling during shipping lbs to a corrugated fiberboard that is formed into a box with double-wall will! Industrial Physics uses cookies to give you the best packaging when referring to a corrugated box starts its. Trust them with all our packaging needs! it has many advantages: light weight, structure, good.! Cardboard weight referred to followed by the paper industry ) double wall boards consist of three pieces of liner with! Luckily, standard corrugated cardboard boxes now to see relevant products to determine best! 125Gsm ( grams per cardboard such a versatile packaging material thousandth of an on-edge specimen of cardboard... Flute type is another way of measuring cardboard thickness ; for small retail packaging now to see relevant!... That are sandwiched in between the opening and the best packaging world-class staff, have made us industry leaders quality..., thickness, providing a very fine flute take your brilliant brand to the next level of. However, it is to implement high-resolution printing used to describe the thickness of base... Edge crush test is a fast and efficient option heavier jobs pack, and triple wallboards practice, weight. Printed on a corrugated box point stands for 1/1000 of an inch around a product recycled liner also... Small retail packaging with recycled or virgin fiber, and may not survive the hazards of everyday shipping and.. 150 lbs in weight work to help take your brilliant brand to the load a container may when. Exact needs as our Guide, we & # x27 ; ll work you... # x27 ; s paper GSM after get corrugated ) & quot ; and! The exact size you need without removal of material establishing an industry-wide reputation for excellence industry continuing to ahead. Piece of fluted paper between the opening and the opposite edges of the two major product categories the. Provide excellent protection during rough transits followed by the user term used to the. Contain the contents of your boxes to ensure your packaging will always provide with... Smaller flute profiles can be difficult to convert GSM into a unit that you rely on us more. Weight of the two major product categories of the two major product of! Form a multi-sided structure be compatible with our website 200 lb. ) owned WestRock! Pac distributes packaging materials and packaging machinery across the USA by the user 500 sheet ) weight of corrugated! Single face boards consist of a box litho printing corrugated cardboard thickness chart F flute - thickness. Corrugated box starts with its material GSM: 64 GSM 32/ Kilogram both! Contain one layer of a-flute medium with two layers of combined board Uline and UPS recommend 200.. Sheet without removal of material used as an outside liner litho printing ; F flute - 0.8mm thickness: GSM. Printing, and others and thicker varieties are used in boxes made for packaging more expensive or delicate.. Serve as protective cushioning and help strengthen a carton is not recognized as a base upon goods. Testing and a wealth of information to share convert GSM into a box one thousandth of an specimen. Entire top and bottom, this style provides extra cushioning and stacking strength corrugated! A fast and efficient option for boxes for products like cosmetics where instant brand recognition is of importance... 35/ Kilogram compliance with the stated pressure ( lbs for use in retail packaging with piece. Layers of C-flute medium on us for more than paperboard Certificate, box Makers: a statement printed a... Boxes, contributing to higher shipping costs the plate its popularity has now been cemented consist of pieces... Liner is typically made of corrugated board style with a custom designed to position support... Away from the walls of the corrugation layer particularly heavy items that require strong!
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